TANK JACKING EQUIPMENT
FREQUENTLY ASKED QUESTIONS [FAQ]
1. What is the appropriate jack model and the number of jacks required for safe lifting? Our company has developed unique and sophisticated software to determine the number of jacks needed to ensure the tank's lifting stability, taking into account the tank's ability to withstand various loads, including snow, wind, and seismic loads, for a specific construction site. Before lifting a tank, contact us, and we will provide a Tank Lifting Certificate.
2. Does the lifted tank fall or slide if the power pack fails or the electric power shuts down? No! Since the tank is lifted hydraulically and held mechanically. After the tank is lifted, the power pack shuts down. Does the lifted tank fall or slide if a hydraulic hose breaks? No! If it occurs after lifting, the power pack shuts down, so the hoses have no pressure. If the hose brakes occur during lifting, the hydraulic force ceases (stops), and the Jack's Grip Jaws hold the tank weight mechanically in the current position.
3. Can the existing tank jacking equipment be expanded to increase lifting load capacity? Yes! The system can expand by adding extra jacks. Maybe a larger power pack is required. Can a jacking system be split to erect smaller tanks? Yes! The system may be split by adding power packs.
4. How many jacks of 12 MT can the Power Pack take? Max 34 jacks with a 10 HP power pack; Max 65 jacks with a 20 HP power pack; Max 115 jacks with a 40 HP power pack; Max 150 jacks with a 60 HP power pack. All power packs come with electric motors.
5. How do you prevent the lifting or lowering of a tank from being uneven? Power packs include an alarm to provide a tank lifting precision of ± 1".
6. Is it helpful to use wireless control on the power pack? Yes! Wireless reduces labour; only one operator is required to lift or lower the tank.
7. Can the Power Pack work at -30 degrees Celsius? Yes! It can work with the appropriate oil and fire the oil heater.
8. Is it recommended to use quick couplings on the hoses? Yes! Couples prevent oil leaks during testing, assembly, or disassembly of the jacking system. Oil spilling is penalized at the sites.
9. Are the Jacks tested? Yes! They are tested with a UTM (Universal Testing Machine). A testing certificate is provided for each order.
10. Is training available? Yes! We train customer personnel in our Canadian facility or through remote video conferences. Operators get a Training Certificate valid for six months.
11. Is the Operation Manual available? Yes! It is revised every six months and provides updates on safety procedures.
KNOWLEDGE BASE [KB]
Tank Jacking Equipment refers to specialized machinery and systems used in the construction and maintenance of large storage tanks, particularly in the oil and gas industry. These systems are designed to lift and support the shell plates of storage tanks during construction, maintenance, or repair operations. Here are key features and aspects associated with tank jacking equipment:
Hydraulic Jacks: Tank Jacking Equipment typically utilizes hydraulic jacks as the primary lifting mechanism. These jacks are strategically placed around the tank's circumference to lift and support the tank's shell plates.
Lifting Capacity: Tank jacking equipment is available in various lifting capacities to accommodate different tank sizes and weights. The lifting capacity is a critical consideration to ensure the equipment can handle the specific requirements of the tank being worked on.
Safety Features: Safety is a paramount concern in tank jacking operations. Equipment often includes safety features such as load monitoring systems, emergency stop controls, and fail-safe mechanisms to prevent accidents during lifting operations.
Adjustability: Tank Jacking Systems are adjustable to accommodate variations in tank diameters, heights, and configurations. The adaptability of the equipment enables its use in a wide range of tank construction and maintenance projects.
Control Systems: These systems are equipped with control panels or systems that allow operators to manage the lifting process. The control systems often include features for precise control of lifting speed, synchronization of multiple jacks, and safety monitoring.
Stability: Stability is crucial during tank jacking operations. The equipment is designed to provide a stable and level lifting platform, ensuring the safety of workers and the integrity of the tank structure.
Tank Foundation Preparation: Before jacking, tank foundations need to be prepared to ensure even weight distribution. This may involve the installation of support structures or foundations that can handle the loads imposed during lifting.
Applications: Tank Jacking Equipment is used in the construction of new tanks, tank maintenance, and repairs. It is particularly valuable in situations where tanks need to be elevated for the installation of foundations, annular plates, or bottom plates.
Time and Cost Savings: The use of tank jacking equipment can result in time and cost savings compared to traditional tank construction methods. By eliminating the need for scaffolding and cranes, tank jacking streamlines the construction process.
Tank Jacking Equipment is a critical tool in the tank construction industry, providing an efficient and safe method for lifting and supporting large storage tanks. The use of hydraulic jacks allows precise and controlled lifting operations, contributing to the overall success of tank construction projects.
QUALITY ASSURANCE [QA]
