Irizar Heavy Industries Inc., based in Edmonton, Alberta, Canada, designs, manufactures, and supplies Fit-Up Rollers. They are used during the assembly process of shells for wind towers, large pressure vessels, Tanks, and Pipes. These rollers assist in aligning the shells and tack-welding them up to a 30-meter section. Once the section is complete, transfer cars move it parallel to a welding station. If necessary, two sections can be assembled and welded using a larger set of Fit-Up Rollers. Alternatively, they can be assembled using flanges and bolts on-site. Fit-Up Rolls, also known as Tank Fit-Up Rollers, Fit-Up Rotators, Fit-Up Turning Rolls, Fit-Up Bed Rollers, Tank Fit Up Line, Vessel Fit-Up Rollers, Welding Fit Up System and Tank Growing Line. 

Click to go to Fit Up Rollers Working Flow.

Available in Stock: FUR 40, 40 MT Capacity
Additional capacities available upon request: FUR 80 | FUR 150 | FUR 250 | FUR 350 | FUR 2,000 MT

Gallery

Capacity

Power Roll Rotation Capacity: 80 MT
Power Roll Load Capacity: 40 MT
Idler Roll Load Capacity: 40 MT
Fit-Up-Roll load Capacity: 40 MT x 2 units
Tower/Vessel Diameter Range: 1.0 to 6.0 m
Tower/Vessel Length: Up to 30 m

Standard Package

Power Roll: One unit 
Power Bogie: Included
Rotation Speed: 100-1000 mm/min
Translation Speed: 1000-6000 mm/min

Idler Roll: One unit 
Idler Bogie: Included

Fit-Up Rolls: Two units 
Idler Bogies: Included
Hydraulic Pressure: 21 MPa (3,045 PSI)
Cylinder stroke: ± 100 mm (wireless controlled)
Hydraulic Fixture (up/down & left/right): Included

Specifications

Power Rotation: 3.0 kW @ 2
Power Translation: 2.2 kW @ 2
Wireless Control Box: Forward/Stop/Reverse/Variable speed adjust with display in mm/min
Wheel Diameter, covered with PU: 500 mm
Wheel Width on P & I Rolls: 350 mm
Wheel Width on Fit-Up Rolls: 320 mm
Bogies Bolted to the Frame: Yes
Rail G-G: 2500 mm
Estimated Weight/set: 12.0 MT
Warranty: One year
Operation Manual, Electric & Hydraulic Diagram: Included
Rail or any concept not explicitly mentioned: Not included

Delivery Time

 CUSTOM_BUILT.jpg

Technical Resources

 Frequently Asked Questions (FAQ), Knowledge Base (KB), Quality Assurance (QA)